Chem-Stud®

56.0 Chem-Stud®  
 
 
 
 
 
 
 
 
 
56.1 Introduction
The Chem-Stud Anchor System consists of self contained two-part glass
capsules and matching chisel pointed anchor rod which is installed using
a rotary hammer drill and rod adapters. The Chem-Stud adhesive is a
ester based resin material packaged in single use glass capsules
designed for use in the installation of 3/8" through 1-1/2" threaded
rod in solid concrete and masonry materials. It can also be used
for reinforcing bars.
During installation, the Chem-Stud System bonds the threaded rod to
the base material so no expansion forces are exerted against the walls
of the hole in the base material. This makes it ideal for use in anchoring
to solid base materials ranging from soft common brick to hard marble
or granite. Unlike expansion anchors, the anchor can be set close to
the edge of the base material.
56.2 Product Description

56.2.1 Chem-Stud Capsule
The Chem-Stud adhesive is packaged in single use glass capsules
which have pre-measured components. A separate capsule is used for
each size of 1/8" through 1-1/4" threaded anchor rod.
An outer capsule contains epoxy acrylate resin (vinyl ester) in which
quartz aggregate is suspended. The inner capsule contains a benzol
peroxide hardening agent. When the components are combined, they
form an adhesive mortar which mechanically bonds to the anchor rod to
solid base material. This type of system must be used with a chisel
pointed anchor rod which is spun into it using a rotary hammer drill.
56.2.2 Chem-Stud Chisel Pointed Anchor Rod
The Chem-Stud System is designed to be used with chisel pointed
anchor rods. The threaded anchor rods have a 45° chisel point cut on
one end to properly mix the components contained in the capsule during
installation. A 90°  point is formed on the internally threaded inserts.
The threaded rod or reinforcing bar used must have a chisel point to
mix the components contained in the capsule during installation.
56.2.3 Chem-Stud Capsule Specifications
The following table lists the shelf life and storage recommendations for
the capsule. The properties listed apply to the cured Chem-Stud
adhesive mortar.
Shelf Life 2 to 4 years
Storage Conditions Store dry at 40° to 90° F.             Condtions to 60° F before use
Color Mixed Adhesive mortar-amber
Consistancy Paste mortar

 

The mortar volume listed in the following table is for the mixed
material. The diameter and length may be different than products
offered by other manufacturer's capsules because of variations in air
content. When comparing capsules, use the installed mortar volume.
Cat No. Capsule Size Capsule  Dia. Capsule Length Mortar Volume Mortar Volume
6502 3/8" 0.43" 3.15" 0.35 in.³ 0.19 fl. oz.
6503 1/2" 0.51" 3.75" 0.55 in.³ 0.30 fl. oz.
6504 5/8" 0.67" 3.75" 0.95 in.³ 0.52 fl. oz.
6505 3/4" 0.87" 6.63" 2.55 in.³ 1.40 fl. oz.
6506 7/8" 0.87" 6.89" 3.25 in.³ 1.79 fl. oz.
6507 1" 0.95" 8.25" 4.65 in.³ 2.56 fl. oz.
6508 1-1/4" 1.30" 10.50" 11.70 in.³ 6.44 fl. oz.

 

Chem-Stud Recommended Setting Time
The setting times the for the Chem-Stud adhesive mortar are listed
below. The setting time is the minimum time required for the mortar to
reach its published physical properties and is listed for the base
material temperature, not ambient air temperature. For example,
when making installations inside a building in exterior walls during the
winter, the temperature of the hole may be different than the interior
temperature and should be measured to determine the setting time
required. in order to insure proper mixing, the capsule contents should
be conditioned to 60° F. prior to use.

       Base Material Tempeture

       Setting Time

       68º F. & over         20 minutes
       50º F. to 68º F.         30 minutes
       32º F. to 50º F.         1 hours
       23º F. to 32º F.         10 hours
       14º F to 23º F.         18 hours

        5º  F to 14º  F.

         5 hours
        0º to 14º F.          24 hours
Cure Time should be doubled for wet concrete.